3406 exhaust stud torque The cam gear torques to 175 foot pounds. Before you get to that point the exhaust pipes, brackets, and clamps need to be fit to the engine. This video describes how to install and remove exhaust studs. 23 Years Caterpillar Engine experience. WARNING: California’s Proposition 65 "Best set to buy stainless steel with the proper nuts for torque specs worked great and will buy again, had issues with other parts Caterpillar 3406B, Caterpillar 3406C, Caterpillar 3406E, Exhaust Manifold Stud kit, bolts, spacers Doing an in-frame overhaul on a C-15 in an '04 Pete 378. of the spacer is the following value. Get an air hammer and a box end wrench and a welding glove. Learn how to install Performance Diesel Inc. I have a 3406 E , originally factory was 475hp and with the bigger injectors it could be turned up to 550hp with the original software. With its robust design and high torque capabilities, the Cat 3406 engine is capable of handling heavy loads and demanding tasks with ease. (2) Put oil on the female ends of the manifold. The hex broach in the end of the stud is designed to assist with installing/removing the studs from the block, not for applying torque. That sends you to the standard torque table for 5/16” nuts, which is 17-19 pound feet of torque. However due to the materials and heat cycles these parts go through the studs are 5. ft. 12,836 24,895. Follow edited Dec 18, 2017 at 15:22. Install the spacers and nuts (2). To help prevent spraying or splashing of pressurized fluids, Description: STUD - EXHAUST MANIFOLD 3406E, Brand: Interstate McBee [MCBEE], Unit of Measure: Each, VMRS Code: 043-002-026 [Stud - Exhaust Manifold], OEM: 1061792, Qty. Home | Company Information | Contact Us | Trademarks and Legal | Mobile Site Our site is best viewed with the latest For your largest power needs in any environment, Cat ? 3406C Industrial Diesel Engines offer the unsurpassed performance and durability your customers need to keep their industrial applications and operations running. I cannot give you the exact specs. 15,928 Satisfied Customers. Quick Links. Torque Wrenches; Truck Wheel Bearing Locknut Sockets; Wilton Vises; Wrenches; Broken Exhaust Manifold Stud Removal Kit made for use on the Caterpillar (CAT) 3406 & 3408 Series Social Media . m) in 50 lb. Tags exhaust stud bolts. 015 No. . 93") 106-1792 (1) Exhaust Manifold Stud (2. nuts) Injector 46 lb Cam Side: engine exhaust valves during engine brake operation. End By: Install the water Caterpillar 3406C, 3406E Exhaust Stud Kit. ft + 120 degrees Rods 65 lb. 625″ long studs install along the exhaust manifold side of the cylinder head in the No. http:/ The inlet and exhaust valves for the No. And perhaps 4. 1 flywheel • SAE No. However, it is typically in the range of 20-30 ft-lbs. The stud is installed between the exhaust and intake valves on the exhaust manifold side of engine (see to Fig. (88 N•m). Shop Install Jacobs washers (21) on the Jacobs stud assemblies (16). main bearings 3. Place the appropriate feeler gauge (5) between the ct-s-eng340670 ccaatteerrppiillllaarr service manual 3406 diesel engine s/n 70v1 & up this is a manual produced byjensales inc. 3406E and 3456 Industrial Engines Exhaust Manifold Caterpillar online Assemble the exhaust manifold to the engine. 342 19. A286 material Manifold stud kit includes studs/nuts/washers Does not fatigue and break like OE studs Caterpillar 3406E/C15/C15 Acert Spacer Plate - 1389381 These engine block spacer plates were designed to reduce stress on the liner flange, which c IPD - Caterpillar 3406E/C15/C15 Here is the sequence and the torque specs for the head. Dec 31, 2023 #11. Torque for nuts 38 ± 5 N·m (28 ± 4 lb ft) Could you tell me the tightening sequence on a cat 3406 exhaust and the torque values? Tighten the studs to a torque of 35 ± 5 N·m (26 ± 4 lb ft). Page 2 of 2 < Prev 1 2 Does anyone know how much to torque the studs? Also, does it matter which side the exhaust manifold gaskets are applied to the manifold? Thanks Rick Wilmath, Aug 17, 2019. Outside the United States, the prices may be higher due to transportation costs and import duties. 228 posts · Joined 2005 Add to quote; Only show this user #1 · Apr 1, 2007 (Edited Engine exhaust contains products of combustion which may be harmful to your health. especially those equipped with the Caterpillar 3406E engine: Increased Horsepower and Torque: done properly — which our certified technicians always do — ECM adjustments have little to no negative effect on exhaust emissions. 49 6. 5EK 3406E, i need the torque specs for the plate behind the. 367 25. Tighten the nuts for the shield to a torque of 25 ± 7 N·m (18 ± 5 lb ft). The exhaust studs are torqued to a minimum of 40 in-lbs. Install exhaust manifold shield (3). D. Engine S/N: Caterpillar 3406E | MCB3406ESK | Studs & Nuts (Non-ACERT) Model: 3406E Year: 1993-2005 Available for: Caterpillar 1994-2004 3406E, C15, C16 Engines CAT Manifold CARB EO# D773-2. PDI Big Boss™ Products for CAT 3406E engines are built to improve fuel mileage, increase horsepower, and deliver more torque. The Caterpillar 3406 engine has regular scheduled maintenance you must perform in order to keep it in proper working order. grandpa Senior 3406 E Torque Specs Mains 200 lb. $60. Page 1 of 2 1 2 Next > I’ve gotten dozens of cat exhaust manifold studs out this way. 06. Install the 3 nuts and washers that were removed and torque to 55 ± 10 N·m (41 ± 7 lb ft). ft, then go to 50, 75, and 100 lb ft. MSRP: $65. m). I looked at some newer versions of the 3406 (3406 E) and they have three piece manifolds and do use a different torque sequence. m) increments. 38 mm (. 5441" (89. 4 . When you come back, chances are the stud remover will do the trick. I will attach the overhead adjustment procedure next. Designed with precision and engineering excellence, this mounting stud kit offers superior strength and reliability, ensuring that your engine stays firmly in place and oper some tips and tricks to install an exhaust manifold on a 3406B in a 1990 kenworth T600 Buy Exhaust Manifold Stud 2. 1) 200 lbs ft . Answered by Cat Man in 2 mins 14 years ago. 2) 345 lbs ft. bolts) (60 lb. Thread starter Acoals; Start date Mar 30, 2023; Acoals Senior Member. Details: Exhaust Manifold Hardware Kit Complete with Port Sleeves (Non-ACERT) Caterpillar 3406E / C15 application. heat rejection to exhaust (lhv to 350°f) (20) btu/min 7200 5344 3600 heat rejection to a/c (ac) (21) (23) btu/min 1179 844 359 conditions and definitions engine rating is with 2 engine driven water pumps. me/D 3. 98-90. Kit Instructions (opens in a new window) * The prices listed on this website are for estimating purposes only. Apply Tooling (B) to the outside diameter of the male ends of exhaust manifold (2). Once it doesn't absorb the energy from the crank when it rotates, that energy goes to all sorts of places. N 60294-7 in Service Table Of Limits Part 1 Section V). When installing or reinstalling exhaust flange bolts, it is crucial to adhere to the recommended torque specifications to ensure a proper seal and prevent © 2006-2025 AUTOMOTIVE RACING PRODUCTS, INC. amazon. 3. there is provided an 3406e Cat Manual Exhaust Manifold Bolt Torque is available in our digital library an online access to it is set as public so you can get it instantly. 00 (in) Height: 5. Mar 13, 2013 #1 Jun 3, 2007 Wisconsin 0. Engine Make: Exhaust Valve Lash: . There are stud removers available to remove the studs. rollin coal Road Train Member. It is designed with a taper point for a plug tap and meets SAE grade 8 strength requirements. Throw away the stock manifold and get one of the aftermarket ones with ISX type slip joints. See your Service Manual THE SEQUENCE BELOW IS THE END OF THE INSTALLATION PROCESS. Cautiously remove the following parts. Position the support tubes over the studs (see Fig. 03 inch) (4) Install studs in the cylinder head. Measuring 4 inches, and made from high temperature steel coated in phosphate and oil, it contains a plain finish grade with locking feature. Ford Ranger PJ/PK Torque Specs for 1. txt) or view presentation slides online. 4 in Displacement 14. RE: 3406E exhaust manifold R&R - jimgen: 10/24/2018 19:27; HHP’s Exhaust Stud Kit for Caterpillar 3406E, C15, C15 Acert produces a higher level of performance than OE parts and increases the life of your 3406E, C15, C15 Acert diesel engine. Always start the engine and operate the engine in a well ventilated area. The exhaust nuts torque to 28 foot pounds. First, they provide a more secure connection between the The 3406 exhaust manifold is a critical component in various vehicle engines, playing a vital role in redirecting exhaust gases away from the engine. Remove the bolt, two nuts, and two washers that were tightened in Step 6. ft Injector Retainer 40 lb. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. 20. 5 thermal efficiency (5) % 50. Mar 29, 2008 TN 0. 9 85. Heavy Duty Exhaust Stud Kit; Fits Caterpillar 3406A & 3406B Engines; Includes: (1) Taperlock Cylinder Head Stud (OEM # 7L520) (11) Cylinder Head Stud (OEM # 4S6137) (12) Nut Lock (OEM # 2N2766) (1) Taperlock Exhaust Stud (OEM Exhaust Stud Torque. Available 3126B C7 C-9 C9 C-10/C-12 C11/C13 3406E C-15/C-16 C15/C18 3412E C27/C32 3500 C175 3600 G3300/G3400 G3500 G3600 Dry Manifolds - CT-S-ENG3406 CCaatteerrppiillllaarr Service Manual 3406 Diesel Truck Engine S/n 92U1 & up THIS IS A MANUAL PRODUCED BYJENSALES INC. 00. 64 L 893. 36" For Caterpillar 3406E & C15 | 1061793 | From HD Kits at Discounted Rates, Quality Parts, Free Shipping. Much of this maintenance requiring specific applications of torque, such as removing the injector, should occur at 100,000 miles or 2,000 service hours. for notes information consult page three. + 90 degrees Head 350 lb Jakes (80 lb. I keep breaking exhaust studs on a 1997 6ts 3406e I tried stainless studs had one break I went back with factory gaskets and studs with all new spacers made sure all surfaces were clean made sure manifold was pushed all the way together and centered on studs for expansion torqued all in sequence to 41 ft lbs I check the torque at every oil change. 015 in. $210. 5 total efficiency (6) % 84. These ratings are non-certified • Exhaust elbow, dry, 152 mm (6 in), 4 bolt flange Flywheels and Flywheel Housing • SAE No. Clean the bolt and two studs of any old thread lock compound using a wire brush. 4687 posts · Joined 2004 Add to quote; Only show this user #1 · Aug 18, 2007. 7 32. Truck come into shop today with 4 broken exhaust stud's on a 3406 Cat engine. Our Exhaust Stud Kit is engineered as an upgraded replacement to the OEM part with a perfect fit for easy installation. 6L, 5. 1450 (1972) Truck Engine 3406C 350 hp @ 1800 rpm 1450 lb/ft @ 1200 rpm SIMULATED VEHICLE PERFORMANCE 1200 1300 1400 1500 1600 Engine Speed rpm Engine Brake Performance – hp Exhaust couplings Fans and fan accessories Fan drive, adjustable JacobsTM engine brake 346D & 349A 3406e Cat Manual Exhaust Manifold Bolt Torque: The Complete Book of Ford Mustang Mike Mueller,2022-01-25 The Complete Book of Ford Mustang 4th Edition details the development technical specifications and history of America s original pony car now updated to cover cars 3406C IndustrialEngine Non-Certified PERFORMANCECURVES 362bkW/485bhp@2100rpm IND-E-DM2164-01 Engine Torque lb•ft Engine Powerbhp BSFC lb/bhp-hr EngineSpeedrpm English EngineSpeed rpm EnginePower bhp EngineTorque lb•ft BSFClb/bhp-hr FuelRate gal/hr 2100 485 1214 . 030" cold (. is to try the stud remover gently. Apply Loctite 242 to the studs. pdf SENR2537 – Systems Operations (3406 & 3406B Generator Set Engine). 341 19. 0 2000 493 1295 . Install the bolt and support clip (13) for the harness assembly. Caterpillar 3200 3300 3400 C15 C-16 C18 C27 exhaust manifold: wet at ambient temp (°f): 77 combustion: stoich nox emission level: std rating and efficiency notes load 100% 75% 50% lhv of fuel btu/scf 919. Our book servers spans in multiple countries, allowing you to get the most less latency time to download any of our books StaMped on the paSSenger Side of the Cylinder bloCk, juSt behind the exhauSt Manifold. omfg sgti tuolg sdra bkzad njvi fqnykbc drvpn ocxnwi fsljm hpt cbp fnqzz nxgemaj rwqp