Xr650l common problems People running them out of oil. I've had these kinds of troubles from ethanol/gasoline setting up for too long, clogging the jets. I pulled the plug and layed it against the cylinder head. Like it does when you are about out of gas. It's not out o Jan 17, 2015 · But at least there are no serious issues like certain other 650cc dual sports. , hayward, ca 10-8-05 i brought the atv back to the dealership for inspection. Dec 13, 2009 · My 2001 XR650L has a strange intermittent spark. Just bought an 07 Xr650l and have had it out twice and noticed two things: Do they usually take a bit to warm up in order to run well with the choke… Jun 27, 2023 · While the top speed generally isn't the problem, you often have to wind the engine out at a constant high RPM, which puts more stress and wear on it. It can be the strainer in the tank or the carburetor. The rugged and reliable XR boasts an impeccable racing pedigree, having earned countless wins and podiums in the desert in general, and Baja in particular. 010. This problem is completely solved when I add a quarter or so choke. I thought it might have been the kick stand switch so I replaced it and it still has the problem of shutting off after about 5 minutes. By redadam, September 13, 2007 in XR600R & XR650R/L. http://crosstrainingenduro. As I kept riding it I started to notice it backfiring on d The dirty thing about this little problem, and the reason why I now keep TWO in my riding gear, one on the bike and one on me, is that it'll happen randomly. I have the carb setup at: 55/158 jets, mix screw 2 1/4 out, needle shimmed . When trying to start it, it fires once but won't run. com Features and Benefits. Manufacturers often state that any modifications could lead to warranty claims being denied, especially if the modification directly causes a failure. I also had experianced intermittent problem of the bike going dead at speed, just like as if you had hit the kill switch. Edited September 28, 2014 by davidbogart Nov 8, 2006 · Hey Guys I got a 2006 XR650L that i just desmogged, uni-air filtered, and installed a carb with the mods listed below. When I come out 30 minutes later it won't start. Find new & used XR650L & R motorcycles & parts for sale, XR650L & R reviews, and browse owner garages & mods. com Key Features 2018 Honda XR650L Totalmotorcycle. My 94 is just now starting to go, but they always display a different issue it seems. In this video I chat about the Aug 6, 2009 · Just wanted to check if anyone else has run across this problem. but my bike which looks new and ive had since Feb 7, 2023 · MF: The only mechanical problems were due to my neglect. Stator services Wicked Rides and Quads Pretoria : 073 483 5830And once again the electrical gremlin was a stator. Its common to run 36v golf carts on 48v. The DR650’s power-punching engine action generates a vibration that, according to various consumer reports and tech documentation, can vibrate the primary gear’s retaining nut enough to loosen it off its thread. 3 miles to the restaraunt for breakfast. Did you call the manufacturer to see if this is a common problem with your unit? Sounds strange to me. Gear Nut Comes Loose. This is a common over sight. For example, the KLR has the doohickey, recommended carb mods, fragile speedo drive, garbage safety switches, fragile oil drain plug threads, etc. Up there where you live, corrosion could affect a switch just sitting there. Mar 28, 2011 · I have never ridden any other XR650L so I don't know if this is a problem or it happens to all of us. From what I gather, the box is pretty sensitive to jarring, and a decent hit can cause it to malfunction or not work properly anymore. #4. Honda XR650L & XR650R Motorcycle Reviews Honda XR650L & XR650R Motorcycles & Parts for Sale Honda XR650L & XR650R Owner Garages and Mods Aug 9, 2013 · Intereresting to read that I am not alone with the problem of ignition on the Honda XR650L. Aug 10, 2019 · I have a 1998 XR650L with 17k miles and over the summer I was riding home from work and the bike started to cut out. Nov 17, 2005 · XR650L rear tail light. From what I've seen: The KLR has a weak electrical system, water cooling (a minus in my book), balance shaft chain problems, weak brakes, heavy. #1 common failure. or do I cut my losses and upgrade to a XR650R Aug 10, 2005 · 5. CDI failure is a very common issue on these bikes. After standing for 3 weeks, my Honda XR650L would crank but not start. Electric motor's 101. Pulled the tank and plug. I have a Trail Tech Vapor computer on order for mine - partly because I'm interested in having the temp. Aug 26, 2019 · So just got a 2007 XR650l from a guy in Florida about a month ago. From everything I have watched/read I find myself coming back to the XR650L. Apr 3, 2017 · Is the chain running straight across the slider? Otherwise maybe too tight on the chain adjustment? The second issue does sound like fuel supply. 1. Mar 4, 2021 · In terms of probability battery is always going to be number one by a long way. Seriously. It seemed as if i was pressing the killswitch. Be sure to not lose the little short tube that flows oil pump oil to clutch case. Aug 17, 2018 · I have an L that thinks it’s an R. Let it sit for a while and can sometimes ride it home. Off-roaders loved it for its above-average suspension, versatility, license plate, and May 20, 2012 · I also had a "no spark" problem with my 2004 XR650L at about 9500 miles, but it was intermittent. This is possible because it has enough low-end torque to have a wide ratio transmission. I have a 2015 XR650L with 3k miles on it. Aug 1, 2022 · 1. A faulty headlight bulb caused an intermittent electrical problem once, and because the headlight is on the same circuit as the starter, it stranded me. when you rev a bit constantly, it goes away right? smoke could be from valves having a little play in the adjustment as suggested and from the little play in the cam chain. There is a monster thread somewhere in the Thumpers sub forum dedicated to XR650 electrical issues, find that and you should get some good pointers for quick troubleshooting. The valve seats will loosen up and holy shit does that suck. wiseco's mis labelling issue is a shame but it happens. 1st seemed too short while 2nd was too tall, at least for the kinda riding I do. check out the video for more details :)👉 S The XR650L is a dual-sport motorcycle, This kit contains the two sizes most common on metric motorcycles, M6x1. I believe the previous owner was moding it with a different carb for more performance. Apr 14, 2009 #1 anybody out there have a xr650l dual Jan 29, 2013 · I got a chance to ride my newly purchased '05 XR650L yesterday on some fairly technical double-trac. Especially if you use it to stop the engine. Success, but I ride way out in the mnts, so I carry an OEM in double baggies, zip tied under the seat, water-proof. It would smoke randomly on startup for a minute or two then be fine for the next few rides. Jun 30, 2014 · Dropped valve seats are more common on XL600 and XR650l's due to longer run times than the XR600. CDI and my cheap valve stem seals on my 06 that were hard as rocks and did not seal. The only common thing is, it is always all over the board. 2018 Honda XR650L Totalmotorcycle. Pretty sure it is a ignition problem. It seamed a big difference in 1st vs 2nd for me, as in they're farther apart than the other gears in the tranny. I haven't had it happen, but seems to be a(not too common) problem for xr650l's. Right now I'm looking at purchasing a 2008 Honda XR650L with 2900 miles that is reasonably priced ($3,750) in my area (Kelowna B. If I remember right, I installed a 168 for one jet and a 68 for the other jet. But there are a few things you need to know before buying an XR650L. redadam. I ride approx. I strongly encourage you to purchase a new, spare CDI unit for your XR650L. When I shift from neutral to first at a stop the bike lurches forward and inch of so. Very specific: Bike always starts from the first time, then runs well, most of the time for a couple of miles. Not that I can complain because I have a lot of experience riding my dad's 80's XR350 and always had a blast. She is a 96 model with 32000 km I have never had a problem over heating. Oct 19, 2023 · That being said, we’ve scraped every corner of the research pages and come up with these 6 most common problems with the Honda XR600 & 650L. Sometimes it wouldn't start when cold, sometimes it wouldn't start after I'd been riding a while, shut engine off for between 10 to 30 minutes, then no start. Apr 14, 2009 · xr650L ignition problems. Don't get me wrong, the Honda XR650L is an awesome bike. The XR has a weak clutch, smog stuff to remove, sits tall, rear suspension not easy Sep 27, 2013 · The bike is a XR650L, but the carb doesnt match what the manual shows for this model. I this common or unusual? For 2017, the much-beloved XR650L is ready to expand your riding horizons as well. tarter. Oct 16, 2007 · The main fairly-rare XRL problems--Bad CDI- $90- $130-Dropping a valve seat- good excuse to put in a high-comp piston! I have heard of folks getting out of the bush with this failure-Heard of one case of the auto-decompressor failing 'on'. when i took everything off for the valve job i found the tentionner jammed so the timing chain was running loose at idle and "ding" against the case. Feb 23, 2003 10 0. Jul 5, 2012 · For those who worry about the starter handling 24v here is some info on it. Just wanted to share my experience here in hopes it may help someone in the future. I started having issues where the bike would intermittently cut out while either riding normal, slowing down or taking off from a stop. The problem I am finding is that youtubers like repeating the easily found stats, but I am looking for something a little deeper than surface level that only Feb 8, 2014 · I have had 2 CDI units fail on my Honda XR650L, and 3 CDI units fail on my Zongshen 200GY-2. I like the simplicity and the magic button. If cooling becomes an issue there is an oil cooler you can install. 25. Most other folks say that this is the perfect setup for the L at sea level. it is very hard to accurately measure a piston due to the barrel shape and the tapers and the ambient temperature. Here's a photo of it, stolen from the Dave's Mod page that comes up first if you do a Google search on "Dave's Mod XR650L". I change it at least once 3D Cycle Parts started with a mission to make products that fix common problems on the KLR650. Backfires like a freakin' cannon through the exhaust when it does fire. It was running like a champ, then one day it started stalling on me. I know it's some kind of electrical problem as it doesn't fire the plug when it's in this mode. Mine is a 1995 with only 2000 miles on it. The first few times i rode it it ran pretty good, I live in Chattanooga TN so its no that much of an elevation change I guess. Jul 1, 2005 · If your bike has been sitting for a few years, it is overwhelmingly likely that there is gas residue in the carb that is causing the problem. Member. This solve the problem of Jun 28, 2008 · Now having said all that, it's common for these bikes to get hot, but it's not common for them to actually overheat. 0 and M8x1. In every instance the CDI unit failed intermittently before if finally died outright. The guy i purchased the bike from put maybe 300 miles on it during the entirety of his ownership. Jul 11, 2006 · I have fixed and repaired it, last week while riding the engine went south, lots of sputtering and crap, and when I stopped, fuel was puking out the overflow tube. One of the small but rather common issues with the Suzuki DR 650 is the vibration of its motor. Jump to Latest 2009 XR650L Past Rides '14 Honda NC700X '11 Husaberg TE 300 '08 KTM 950 Super Enduro R '08 Husqvarna 610 TE Replacing the XR650L oil pump is ez. It starts fine every morning. i also told him of the safety recall which was not done prior to my purchasing the atv. If you have a spare, you can go riding instead of waiting for a replacement to arrive. Also due to lean jetting from the factory. Feb 17, 2007 · I'm having a problem with my 2003 XR650L. I can smell the gas and I've even tried a little shot of starter fluid so I know it's not a fuel issue. To eliminate fuel I sprayed eather in the card while doing so no change. Looks like all the mods had been done on it. Link to comment XR650L . Jun 21, 2010 · I am having trouble deciding what to do I have a 2002 XR650L which I like, but miss the power of my previous KTM690/950SE. com After 30 years, we finally get to ride the Honda XR650L! Why did it take so long? An idiot, or a bunch of idiots, stopped impo Sep 6, 2014 · Hey guys, Im new to this forum but have read up on a lot of topics yet I'm still unsure about "the bottom line" on some things. Hello, I just purchased a 2017 with 500 miles and i plan to ride about 3k miles a year it seems like the only thing that came up that im worried about being a regular problem is the CDI Nov 26, 2024 · Introducing the 2025 Honda XR650L… The venerable Honda XR650L made its debut approximately 30 years ago, and the dual-sport icon has been making friends and influencing riders ever since. IMHO the CDI is the weakest link in the 650L. I have had the bike for over a year now. Pull clutch cover and remove a few bolts. averagejoe, Feb 28, 2007 #5. Several solder joints under the potting compound were "cracked" around the pins, common problem, 2007 xr650L and I was able to solder almost every pin on the backside after removing the potting glue. Our solutions have brought new life to many broken parts, made repairs more affordable, and improved durability in the process. The pump is about $75 new from Honda. ) Jul 1, 2012 · Common Problems - Superduke 990 R 2010. subject: 2005 honda fourtrax foreman 4x4 es (trx500) location of purchase: east bay motorsports 21756 foothill blvd. The higher the voltage the less amps it takes to move it. My bike is Hey, had similar issue with my old GS650. ] There is a lot of inmates that would highly disagree with you on that! CDI failure is common enough to be concerned about it and well worth carrying an extra. The machinist should not have bored the cylinder without the piston and the specs from Wiseco. Thread starter tarter; Start date Apr 14, 2009 . i explained the details of the problems to the store manager. Well, the XR650L can comfortably cruise at 65 mph due to tall enough gearing. . Aug 25, 2024 · Common Questions Will an Aftermarket Exhaust Void My Honda XR650L Warranty? Installing an aftermarket exhaust on your Honda XR650L can potentially void your warranty. guage that it has. The more I rode it the more often it started to do this. It Dec 8, 2017 · In its day, the Honda XR650L was the bike to have. Engine/Drivetrain •Bulletproof 644cc SOHC four-stroke engine produces power and torque ideally suited for both on- and off-road riding. On my '06 XR650L, occasionally, it will not start. I question the kill switch myself. This is the spot to talk about the Honda XR650L dual sport, King-of-the-desert XR650R, & old skool thumper XR600R. Just that once! But that was a $10, five-minute repair. The original post didn't indicate that the issue was at higher throttle openings. May 8, 2017 · The stock carburetor for the XR650L has a plastic float that is not adjustable. It actually looks like the carb off of the XR600. The bike was pushed/towed out of 5-miles-of-hell. What problems has your XR650L had? What common problems do you know about the XR650L in general? 6. Any diagnosis tips or common failed parts ideas would be a big help. Some times bike wont run at all, or will fail intermittantly. Recommended Posts. C. Mar 15, 2017 · Xr650l Jetting Issue. Sep 26, 2010 · I own a 1997 Honda XR650L. You get the float height Honda wants you to have. I'll be looking for a used XR650L at some point in the near future, but before I get all committed to it I'd like to know what sort of common problems there are. I switched over to Amsoil full synthetic, and I run 20w50 because of the temps. but eventually got worse, i had it in the shop 3 times till they found it was the CDI . This is how I fixed the no-spark condition. Hard Starts (We Mean, Like, 30-40 Cranks)! Dirt bikes and most older motorcycles use more primitive starting technology than the electric motor starters stock-equipped on almost all modern models. Sep 20, 2004 · I've been doing a lot of research on the DR650, KLR650, and XR650L. I don't think either of these bikes will tolerate much weight (the 650R much less than the 650L) in panniers or a rack system without quite a bit of re-engineering effort Apr 17, 2009 · There are a few cock ups here. I read in a thread about a CDI. I had a mouse nest in the airbox, a few dead batteries, but that’s it. Sep 13, 2007 · xr650L problems-pics of damage. Sep 1, 2019 · I can't say if it's common or not but it can happen on any bike. $9. Can you guide me to the websites that have the most aftermarket parts and accessories for the XR650L? Thanks for any help you can offer. It has never happened since I change oil. When cranking the engine, the plug fires once when the start swi Nov 15, 2011 · Anyone know what might cause these symptoms, other US forums talk about it quite a bit as it seems to be a common problem with the XR650l but no one has ever really come up with the definite answer to it. Share More sharing options Followers 0. I love it. Read all about the problem on various forums. Problem fix for me was switching to 15w 40 diesel oil. It's also easily jumped to determine if that's the problem. Discussion in 'Thumpers' started by SharkyNX, Mar 12, 2017. I believe the dualsport would be more reliable. Mar 30, 2006 · Being a Honda, I'm sure it's just mild steel on that XRL since that frame is based on the XR600R. 99 Flat Rate Shipping & FREE Shipping on most orders over $150! 3D Cycle Parts started with a mission to make products that fix common problems on the Apr 2, 2008 · Or, just unplug it and plug it back in and see what happens. Now I know the XR L or R will never be either of those bikes, but my situation determines I have a lower budget bike my issue is this - do I throw some money at the 650L in an attempt to get a bit more HP and Torque. Cleaned the plug and checked my timing marks on the fly wheel with tdc all looking good. Sep 24, 2014 · I had a similar problem with my 94 xr650l. But it lasted just a split second and picked back up right away. You have to bend the oil line a little but no biggie. Jul 15, 2019 · I decided to post the results of a recent engine failure I just experienced last weekend on my new to me 2000 XR650L with 12,XXX miles. Oct 2, 2012 · Holding the throttle open the big pops and sputters. T. But the race bike would be more fun! Sent from my iPhone using Oil starts to REALLY break down when it's hotter than 250degs, but on our BRP's the main reason that I try not to let her heat up too much. The problem started half a year ago. #XR650L #HondaXR #NoSparkPlease support me Aug 8, 2014 · Ok after talking to a few honda techs, I'm pretty sure my problem is the spring and pin that sit under the cam on the head and hold the decomp from turning at higher rpm's, seems like an easy fix and 15$ in parts, but for now turning the idle alil higher solved the problem, u can still hear it engaging when I turn it off and the rpm's die down Jul 22, 2011 · Recently i had one helluva problem with my 05 XR650L when riding the engine would shut down and get glitchy and then sometimes would run for days and no probs .
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